Electropolishing  

Electropolishing can be loosely defined as a metal removal process that takes the outer surface layer off of a part being processed to improve its finish, de-burr, clean and or change the final outer surface chemistry of the part.

The process is motivated by chemistry and electricity in an charged electrolytic bath. The most common metals commercially electropolished are copper, aluminum, and most of the 300 series of stainless steels with the exception of 303 stainless steel because of its high sulfur content.

The process is widely used by many high technology industries on stainless steel because if its ability to not only clean a part but to increase it corrosion resistance. The cleaning comes from the material removal aspect of the process. The polishing comes from the electrolytic action at the heart of the process having a preference for removing the high spots due to naturally occurring charge concentrations. The corrosion resistance comes from the preferential removal of free iron in the part and the creation of a chromium oxide layer on the part as a result of the chemistry that occurs during the process.

SiVad has helped many customers develop electropolishing for their production needs and we have assisted customers understand the importance of consistent material procurement, machining, and handling procedures prior to final finishing.

Electropolishing is considered to be one of the most antiseptic and clean surfaces available to industry and is incorporated where clean and ultra clean standards and

protocols are paramount. Electropolished surfaces are passivated and be re-passivated repeatably without significant degradation of the chemical resistant surfaces or finish.

 


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